Arduino Masterclass Part 1: Make your own hardware

Arduino Masterclass Part 1: Make your own hardware

 

APCmag's Arduino Masterclass series

The world is going nuts over the Raspberry Pi single-board computer (SBC) for being a whole system under $50. In reality though the Pi isn’t actually the cheapest computing device available. If you want really cheap how does $13.50 sound for a mini computer that can plug into your PC’s USB port be programmed in C++ and let loose into the real world connected to all sorts of crazy stuff? Welcome to the world of the PC-programmable microcontrollers.

 

So what’s a microcontroller?

CPUs are the show ponies of the computing world – they strut around showing off their high clock speeds but on their own they’re totally useless: they need a whole motherboard’s worth of bits to connect to real-world devices.

On the other hand microcontrollers are compact self-contained bite-size devices that run their own complete computing device – they have storage RAM and interface ports that work with sensors displays and switches. They run everything from fridges to cars and clock radios.

Microcontrollers don’t run anywhere near as fast as CPUs – the ones we’ll look at only clock at 16MHz – but they’re not encumbered by layers of Windows operating system to strangle the life out of them either.

 

Introducing Arduino

Microcontrollers allow you to create complex gadgets at a fraction of the cost of using individual or discrete integrated circuits. However if you’re going to use microcontrollers a good working knowledge of electronics is required – this series is all about real-world computing in the truest sense.

Yep we’ll talk electronics theory get our inner geek on and look at voltages currents resistors and the like. But frankly I get bored with theory alone damn quick so this series will be all about getting your hands dirty and building stuff. And to do that as quickly as possible we’re going to use the excellent Arduino series of expandable microcontroller boards.

Arduino was created in 2005 by two Italian engineers Massimo Banzi and David Cuartielles with the goal of making it easier for students to learn how to program and grow their understanding of electronics and use it in the real world.

Today 300000 boards later Arduino has grown into a highly expandable system of low-cost microcontroller boards that can be used to build everything from electronic dice to web servers. Arduino boards plug in to your PC via USB and you program them using the free Arduino integrated development environment available from arduino.cc.

Arduino nano and LCD expansion board

Left: Arduino Nano a tiny version of the Uno for one-off projects. Right: A low-cost LCD expansion board that’s easy to program.

 

What’s inside?

There are several different Arduino boards and many more third-party compatible versions available the most common official ones being the Arduino Uno R3 and the Arduino Nano V3. Both of these run a 16MHz Atmel ATmega328P 8-bit microcontroller with 32KB of flash RAM 14 digital I/O and six analogue I/O. While 32KB doesn’t sound like much we’re not running Windows – you don’t need as much as you think and you can easily add microSD/SD card storage for bigger tasks.

Arduino Uno R3
Arduino Uno R3 the microcontroller board we’ll be using in this series.

You can buy the Australian-designed Arduino Uno R3-compatible Freetronics Eleven from Jaycar for $40 or pick up Chinese equivalents for under $20 on eBay. For less complex one-off projects eBay has tiny Arduino Nano V3-compatible boards with the same controller USB connectivity and I/O count for just $13.50 including shipping.

OK enough talk – let’s build something!

 

Hardware: What you’ll need

If you’ve never built anything with electronics before the best way to learn is by doing. Each project we do will have a specific parts list but you’ll also need a basic set of tools you’ll use for everything available from Jaycar Electronics or elsewhere online.

  • An Arduino Uno R3 board (eBay $18 or Jaycar XC4210 $39.95)
  • An 840-hole breadboard ($19.95 Jaycar PB8814)
  • Breadboard jumper kit ($11.95 Jaycar PB8850)
  • Auto-ranging digital multimeter ($19.95 Jaycar QM1524)
  • A pair of long-nose pliers ($11.95 Jaycar TH1893)
  • A pair of side cutters ($11.95 Jaycar TH1890)

For the time being we won’t do any soldering and the only power required will be a USB port or a USB power brick which greatly reduces the chances of you blowing yourself up.

 

How breadboards work

Most electrical engineers go weak at the knees when they see a breadboard – it’s like a blank canvas to a painter. It’s a reusable plug-in board that lets you create electronic circuits without having to solder. The one we’re using has three sections: two horizontal row sections top and bottom and a main centre section. The holes at the top and bottom are connected horizontally each row separate from the other with a gap between the two halves. The centre section pins are connected vertically in columns separated by the horizontal well in the middle.

The internal wiring of an 840-hole breadboard

The internal wiring of an 840-hole breadboard.

 

Using your multimeter

A digital multimeter (DMM) allows you to measure stuff – electrical voltage across components electrical current through circuits as well as the electrical resistance of components. We recommend an auto-ranging DMM which means all you have to do is simply select volts current or resistance – you don’t have to also select the correct meter range to read the result. DMMs come with leads – the black one plugs into the COM socket and the red one into either the 10A socket or volts/ohms socket as appropriate.

Just quickly the reason for the two sockets for the red lead is because you measure the current through a circuit and the voltagea across or resistance of a component or device. You don’t want the meter to affect the circuit you’re measuring so the 10A current socket has very very low resistance (or impedance) so it doesn’t affect current flow while the volts/ohms socket has a very high impedance so as not to change or load down the component or voltage you’re trying to measure.

And finally never use a multimeter to try to measure the resistance of a component while the circuit is powered up – at best the reading will be wrong and at worst you’ll blow up the meter and/or the component you’re trying to measure. Ideally you want to measure resistance in isolation to everything else.

A digital multimeter
A digital multimeter is a useful bit of gear to have around.

 

Measuring resistors

For this project you’ll need seven 680-ohm resistors. Resistors use a special colour code to identify their value displayed by a series of tiny coloured bands on the body. In theory they should be enough to work out the resistor value. The problem is that most resistors now have very thin colour bands and a base background colour that makes them hard to read.

So to be sure measure resistors with your multimeter. Switch the meter to ohms put the red lead into the volts/ohms socket connect one lead to one side of the resistor and the other lead to the other side. Don’t hold the ends of the both leads with your fingers because with higher resistor values your skin’s own resistance will alter the reading.

Any serious geek worth their salt learns the resistor colour code by heart but measuring a resistor is the most reliable way to know its value.

Let’s look at how it all comes together by building our electronic die

 

Arduino Project 1: Electronic die

Learn the basics of programming your Arduino with our simple electronic die project.

Tech law says that when you’re programming something for the first time you must do the ‘Hello world’ app. In Arduino land this is flashing the Arduino’s programmable light-emitting diode (LED) on and off. Bah! Why flash one LED when you can flash seven? So I’ve designed an electronic die. The circuit is completely unoriginal but the special sauce is in the programming.

APC LED die using an Arduino Uno R3-compatible board
Our APC LED die using an Arduino Uno R3-compatible board.

 

Project-specific parts

Aside from the basics you’ll need these extras:

  • 7 x 680-ohm 0.5W resistors (Jaycar RR0568 eight pack)
  • 7 x 5mm red LEDs (Jaycar ZD0150) or green LEDs (ZD0170)
  • Single-pole single-throw (SPST) PCB mount switch (Jaycar SP0608)

All up the cost should be less than $5.

 

Circuit & wiring diagram

The circuit diagram for our LED die shows you at a glance how it’s wired up while the wiring diagram shows you how we actually did it on the breadboard.

The basic circuit of our LED die

The basic circuit of our LED die.

Start off by installing the seven resistors and LEDs into the board. Resistors don’t have polarity which means they can go in either way around. LEDs are different and ours have two pins: one called an anode (A) the other a cathode (K). Look down at the top of the LED and one side will have a flat edge on it – that’s the cathode pin.

Follow the wiring diagram to build the circuit and take your time. We’ve used colour-coding on our big wiring diagram just to make it easier to see – provided each wire is connected to the right location you can use whatever colours you want.

The wiring diagram for our LED die project
The wiring diagram for our LED die project.

how you identify the pins of an LED

 

Installing the switch

The PCB-mount switch has little kinks in its pins. You’ll need to carefully flatten them out by squeezing them with your long-nose pliers and then it should press into the breadboard fairly easily. One trick though press on the outer edge of the switch shell rather than the button itself just to ensure you don’t damage it. As for the wires you’ll need to bend them to get them into the Arduino’s jumper sockets but again take your time – getting the wiring right now will save you hassles later on. When you’re done all that’s left is to load our APC LED die software into the Arduino itself.

PCB switch

Straighten the PCB switch pins with your pliers before inserting it into the breadboard.

 

Programming the Arduino

Once you’ve got the hardware sorted out it’s time to program your Arduino. So far we’ve talked about apps and programming – in Arduino apps are known as sketches and we’ll use this term from now on.

To load a sketch into your Arduino grab the Arduino IDE (version 1.0.1) from arduino.cc/en/Main/Software. There are Windows Linux and Mac OS X versions but we’ll use the Windows version for simplicity.

Unzip the archive and launch the ‘arduino.exe’ file. Download our APC sketch from apcmag.com/arduino.htm. Unzip the file to a folder head back to the Arduino IDE and from the top menu choose ‘File > Open’ navigate to the sketch folder and load in the ‘APC_01_LED_die.ino’ file.

Next plug your Arduino into your PC via a spare gUSB port. You’ll find the .INF driver software for Arduino-compatible boards in the arduinodrivers folder although Freetronics Eleven boards need a driver .INF file from www.freetronics.com. When installed Windows will assign a COM port to it – note the number of that port. In the IDE menu select ‘Tools > Board’ and choose your Arduino type.

Our project sketch works happily with Arduino Uno and Arduino Nano w/ ATmega328-compatible boards – choose the appropriate option . Next select ‘Board > Serial Port’ and the COM port from the driver installation.

select the Arduino board and COM port to program it correctly
You must select the Arduino board and COM port to program it correctly.

Windows will auto-download and install drivers
Windows will auto-download and install drivers for your Arduino board.

 

Compiling your sketch

Now is the moment of truth – you’ve checked your wiring against the diagram you’ve installed the driver loaded up the sketch into the Arduino and you’re ready to upload it to the board. In the IDE go to ‘File > Upload’. This will compile your sketch into code and if there are no errors it’ll upload to your Arduino’s flash memory. Provided you’ve followed the wiring precisely the LED die sketch should start operating. It only uses about 3KB of the 30KB or so of storage so we can create much larger sketches.

Upload to compile your sketch
Select ‘File > Upload’ to compile your sketch and install it on your Arduino.

 


How Arduino sketches run

We’ll look at this further next time but just briefly Arduino sketches have two compulsory procedures: setup() and loop() . The setup() procedure runs once as soon as the board is powered up. After that it drops into the appropriately named loop() procedure and runs around that infinitely until the power is removed. You can create your own procedures although they must be referenced in either the setup() or loop() procedures otherwise they’ll never run.

 

How our LED die works

The first thing our electronic die does when it boots is light up all seven LEDs for two seconds to allow you to check your wiring. This is done in the setup() procedure as we only need to do it once. After that it runs the main loop() procedure which starts with flashing the middle LED briefly twice a second to indicate that it’s ready to roll.

Press and hold the button and the animated rolling sequence will begin – you’ll see each outer LED flash alternately to simulate rolling. When you let the button go the LEDs will flash up in random die numbers at a slowing rate until it settles on the final number. The final number will stay lit for three seconds before it blanks and goes back to flashing the centre LED again indicating it’s ready for the next ‘roll’.

USB emergency charger
This $3 USB emergency charger from eBay can power your LED die.

 

Have a play!

Provided you don’t change the Arduino pin assignment feel free to play with the sketch code. You’ll find plenty of comments in the code to tell you what’s going on so have a play and see what happens. Check out the arduino.cc web site for helpful info and we’ll see you next time!

 

Tech Corner

Calculating the resistors.

When you power up an LED it develops a voltage across it called its forward voltage (Vf) which is relatively independent of the current going through it (If). However LEDs have no way of limiting the current flow so without some control mechanism they’ll blow up. That’s where the resistors come in. These red LEDs have a Vf of 2V and only need roughly 5mA of current to light up clearly. Since our supply voltage (Vcc) for this circuit is the USB port’s 5V we can work out the resistor value needed:

RLED = (Vcc — Vf) / If = (5 — 2) / 0.005 = 600-ohms

You can’t buy 600-ohm resistors easily but given the current doesn’t have to be precise we’ve chosen 680-ohm resistors instead. You can work out the current this resistor value allows by rearranging Ohm’s Law:

If = (Vcc — Vf) / RLED = (5 — 2) / 680 = 0.0044 (4.4mA)

4.4mA is perfectly fine for each LED and poses no problem for the Arduino.

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