How to explode a power supply - and understand what's inside it!

Tony Sarno
08 February 2011, 9:00 PM


Get the wrong PSU for your system and it might explode, as our video shows. So here's a primer on PSUs so that when you build a PC, you select the right one.


The one PC component that troubles entrants in our Master builder competition more than any other is the power supply. Our judges say that the selected PSUs are often underpowered or overpowered for their systems, and that many system builders don't appreciate the difference between a cheap PSU and a high quality one.

So we asked a man who lives and breathes power supplies, Christoph Katzer, to explain what you should look for in a PSU. German-born Katzer is the global director for the entire PSU business at Antec, one of the world's biggest components makers, but agreed to put brand loyalties aside to explain how PSUs work in the videos below. But first, the explosion!


Bang! What can happen when the PSU is underpowered for your system



When Katzer visited the APC office he brought with him a generic power supply he picked up for $35 in a local computer store. This cheap PSU showed 550W on its label - but it was clear that this was labelled with peak power and was not able to run 550 watts. See what happened when Katzer put it under just 75% load (400 watts only). Katzer says that the PSU component most likely to fail and cause an explosion is the PFC (Power Factor Correction) Mosfet, and the most likely scenario (duplicated in this video) is when you have a PSU mislabelled with 550W. Katzer says that when PSUs are under-specced, they ultimately overheat if there is too much current flowing through them.

What's actually inside a Power Supply



Katzer goes on a tour of the internals of a power supply.

Difference between a quality PSU and a cheap, generic one


In PSUs, you definitely get what you pay for. There are massive differences in the quality and even number of components between a good power supply and a cheap one.


Inside a high-end power supply


So what do you get when you buy a really top-end PSU?

Difference between a good PSU and an even better one



What does a really, really good power supply look like? Katzer compares a premium PSU with a very good one.

 

Before you buy a PSU - what to look for



Selecting a PSU that's right for your PC is not as straightforward as it seems. Here Katzer runs through the key things to consider before purchase.




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FostWare (New user):

The amount of niggling problems caused by dodgey or on-the-way-out power supplies is bogling. I bought a power tester from a local electronics (no, not DSE) which shows the volts, amps, and beeps when it drops under spec. Five minutes on the bench and 60% of hardware issues end up being the PSU. The rest are fans stopped (not just from dust) and dead hard drives.

08 February 2011, 11:47 PM (2 years ago)report abuse Send to a friend reply

Tony Grooby (User):

When is was working in the IT department rebuilding POS PC i was finding there was a lot of issues, Like not booting freezing after about 5/10mins just the little problems. Most of them turned out to be PSU.

09 February 2011, 6:22 AM (2 years ago)report abuse Send to a friend reply

Linoob (New user):

Amen to this article.
I have had a cheap PSU go bang when one of my HDDs got a short in it after moving house. They seem to have moved from the most trusted piece of hardware to one which is the first port of call in fault finding.

Not all faulty PSUs end up going bang. I built 2 machines to the same spec using a supposedly good brand 500w bundled case and PSU. Right from go the 1066 memory could not run stably without freezing in a couple of minutes. Eventually the other system would not start properly and after replacing the PSU with another brand it was finally fixed.
My system lasted a bit longer before going the same way ( used a bit less) and the +5 vsb was only 3-4v. I replaced my PSU with a single rail over specced PSU and the improvement was immediate. Finally running memory at it's rated speed with all night stability and every usb gadget from phones to mp3 players no problems. Interestingly the rep for the faulty PSU was worried my house would burn down because I had only 1 12 volt rail.Message to him! Not buying ANY of your PSUs again! All the online power guides reckoned I would only need a 400 w PSU even with 50% capacitor aging.I will never buy a bundled PSU again thanks to this bad taste and will always over spec by at least 30%

12 February 2011, 4:04 PM (2 years ago)report abuse Send to a friend reply

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